Free quote
Australia Wide Delivery - 100% Australian Owned

Bump Rail

Bump Rail wall protection systems for health and aged care facilities. Also referred to as Crash Rails they provide a stylish finish with practical benefits of avoiding wall damage when moving beds around corridors.

How to choose your Intrim Bump Rail System?

There are 4 different Bump Rail profiles to choose from BR01, BR02 and BR03 are apart of the traditional Bump Rail System. BR04 is our ready to install, hidden fixing Bump Rail System. See below which option is best suited for you.

BR04 Bump Rail System

The BR04 Bump Rail System is a natural Oak timber wall protection system which is delivered to site, ready to go on the wall. It can be used as a base rail with the IHR10 Handrail System or as a dual rail with both a mid and base rail for wall protection only. Finished with 3 layers of a hard wearing coating makes for a durable, resilient handrail and wall protection system, with a unique secret fixing system for ease and speed of installation.

The NEW BR04 end is a stainless steel end plate that provides protection to the end of the bump rail.

See for yourself the difference in installation time with this time comparison video.  BR04 ready-to-install vs the traditional bump rail system.

https://youtu.be/40ttoDpJ0Q0

Traditional Bump Rail System

The traditional Bump Rail System includes the BR01, BR02 and BR03 profiles. Installation involves space fixed plugs with dowel, noggins spaced evenly in wall and a clear coat applied to the rail after it has been installed.

 

BR01 has a wide break in the profile allowing for a simple clean line to add definition. Available in 185mm wide and  18mm, 25mm, 30mm, 40mm thick. BR01 185x40mm VIC ASH
BR02 is a thick simple profile with soft curves around the edges so as not to create a sharp line. Available in 66mm, 90mm, 115mm, 135mm, 185mm, 230mm, 285mm wide and 18mm, 25mm, 30mm and 40mm thick. BR02 90x25mm Vic Ash
BR03 is another broad profile which is slightly sharper and more defined than the above. It is a popular profile in hospitals for it’s simple style. Available in 66mm, 90mm, 115mm, 135mm, 185mm, 230mm, 285mm wide and 18mm, 25mm, 30mm, 40mm thick. BR03 135x25 Vic Ash

 

 

 

 

 

 

 

Helpful resources

Why choose Intrim BR04 Bump Rail?

A superior wall protection system that creates a warm, residential feel for aged care, health and commercial applications. The Intrim BR04 Bump Rail System is a natural Victorian Ash timber wall protection system which is delivered to site ready to go on the wall. Finished with 3 layers of a hard wearing coating makes for a durable, resilient handrail and wall protection system, with a unique secret fixing system for ease and speed of installation.

Why would I use the Intrim BR04 Bump Rail System over competitor options?

The 4 reasons that make Intrim  BR04 Bump Rail system the ideal choice for your next project.

  1. Time saving of 407% on site as BR04 crash rail is delivered to site, cut to length, and ready to go on the wall with our unique concealed fix system.
  2. Pre-finished with a triple layer of hard wearing, durable coating prior to delivery therefore eliminating coating on site and problems associated with a wet trade.
  3. Cost saving of 35% as sanding and coating are completed through our high speed coating line rather than manual application on site.
  4. Project completion shortened as elimination of on-site coating can sometimes save days or weeks of time on larger projects.

Is the BR04 Bump Rail System suitable for health and aged care facilities?

Yes, in hospitals and aged cares where there is a lot of traffic Bump Rails are an important component to have. The BR04 Bump Rail system has been installed in many aged care facilities and hospitals providing adequate protection from knocks and bumps to the wall from beds, wheelchairs and other forms of wheeled traffic.

Frequently Asked Questions

Do Crash Rail and Bump Rail mean the same thing?

Yes! Crash Rail or Bump Rail are different names for the same thing. They both refer to a timber wall protection system that absorbs impacts keeping your wall safely intact. Other names for a bump or crash rail include bumper rails, bumper guards or wall guards.

When do I install the BR04 crash rail?

We recommend installing the bump rails at the very last stage of the project. It will be easier as that way the painter does not have to deal with covering up the bump rails or accidentally splattering them with paint. Any minor mistakes that could be made with screws or missing studs would be hidden by the secret fix baton. If the product gets damaged, we have a warranty although this does not cover general wear and tear. If the damage is minor, we would coat over or replace the length if required. The paint we recommend using is the Cabots Cabothane clear water base which you can get from your local hardware store.

Why do you use American Oak timber on Intrim Bump Rail?

American Oak is a premium hardwood known for its strength and durability. It is easy to install and light in colour, allowing for the option of darker staining. We only use select grade American Oak which eliminates any bad knots. As it is a natural product there will be slight variations in colour which is to be expected. We choose to use American Oak as it provides a superior finish, and it machines a lot better than other hardwoods resulting in a smooth finish, which is preferable for a handrail product. American Oak is also more cost effective than other hardwoods.

What is the largest length of Bump Rail you provide?

3.7 metres long. We recommend to have a 50mm gap between lengths of bump rail if greater than 3.7 metres.

What height should your Bump Rail be?

You can go with any suitable height you want for your application but generally we recommend 900 millimetres - 1 metre. If you are installing two different heights of bump rail we recommend the bottom rail to be 300mm from the top bump rail.

What happens after you place your Bump Rail order?

Once order has been placed, we will need an exact site measured cutting list which will need to be provided by your team. We won’t proceed until we have your cutting list. We will then create a quote to align with the cutting list and then send through approval with attached drawing profile.  Once that is approved it will go into manufacturing. Lead time starts once the updated order has been approved. We do estimate at earlier changes but if there are any changes once the cutting list comes through the lead time can’t change. If the wall is longer than the length of timber beyond 3.7 metres long, we will split the lengths up into even sections running with a 50mm gap. Usually, will split the wall accordingly. The timber is supplied to us in random lengths between 1.5 to 4 metres. So, anything from 3.7 metre lengths is few and far between. So, we allow them to be split and just need the customer to give us the lengths and we will work it out.

What materials are needed to install the BR04 bump rail?

99% of all materials are included in the BR04 Bump Rail System. The only thing you will need are screws to suit your substrate.

Why do hospital and aged care architects and interior designers care about salutogenesis and biophilic design?

They tend to favour salutogenesis and biophilic design which support health and wellbeing. Timber being a natural material, aids in achieving such interior design appeal with more traditional and simple styles working perfectly in a functioning space.

Do you provide a product warranty?

At Intrim, we are committed to providing high-quality products that meet or exceed your expectations. We proudly offer a warranty on our products to ensure satisfaction and confidence in our products. For builders, installers and other trades, a warranty, maintenance schedule, and a data sheet will be provided at the end of the project so you can personalise it with your company details. This allows you to include it with your other warranties for the job when you hand it over to your client.

Limited Warranty

The limited warranty is offered only on the conditions stated herein, and the remedies stated herein are the exclusive remedies for any alleged breach thereof or any other product complaint. Failure to install or maintain Intrim Moulding according industry standards herein will affect performance and void the limited warranty. Intrim Mouldings are supplied for use in moulding applications in single residences and larger commercial buildings. This moulding is a finger-jointed, glued, and then primer-coated for interior exposures. No additional wood-protecting materials are applied to this Intrim moulding. Subject To:  The conditions, exclusions and exclusive remedy below. Intrim Group Pty Ltd makes the following limited warranty of its Intrim moulding products. 5-year limited warranty of glued joints:  Intrim Group Pty Ltd offer a limited warranty of the glued joints of its Intrim Moulding products. For 5 years after initial purchase, should any Intrim Moulding that has been installed and maintained according to industry standards. Intrim Group Pty Ltd will provide replacement product without charge. This limited warranty shall expire 5 years from date of purchase, does not cover installation or other costs, and extends to the original purchaser/occupant ('first owner") only. 5-year limited warranty of primer:  Intrim Group Pty Ltd also extends a separate limited warranty of the primer coating of its Intrim moulding to the first owner thereof. For 5 years after initial purchase, should any Intrim moulding that has been installed and maintained according to Intrim moulding written instructions incur paint primer peeling, Intrim Group Pty Ltd will provide suitable primer and topcoat for repair. This limited warranty shall expire 5 years from the date of purchase, does not cover application or other costs, and extends only to the first owner. Conditions for limited warranty:  For the limited warranty to apply, (i) the subject Intrim moulding must have been installed and maintained according to Intrim moulding written instructions, (ii) the first owner must contact Intrim Group Pty Ltd immediately upon discovery of the condition and provide an invoice to verify their purchase and the product’s origin of manufacture, (iii) provide photographs depicting the concern, and (iv) if Intrim Group Pty Ltd deems necessary, must also allow Intrim Group Pty Ltd’s agent to enter the property and inspect the structure to examine, photograph and sample the damaged product. Exclusions from limited warranty:  The Limited Warranty does not cover:
  1. a) Any Intrim Moulding which is installed despite signs of damage, such as glue failure, or surface or coating imperfections which may impact
  2. b) Normal weathering, wear & tear, deterioration or deflection.
  3. c) Normal shrinkage of materials caused by drying after construction.
  4. d) Materials and labor required for a design change.
  5. e) Any damage that is caused by a Third Party, including:
  6. i) negligent or improper installation or maintenance.
  7. ii) damage caused by rodents or other living creatures.
iii) damage from accidental occurrences including fire, explosion, smoke, water escape, glass breakage, windstorm, hail, lightning, fallen trees, aircraft, vehicles, flood, earthquake, avalanche, landslide, and changes in underground water table.
  1. iv) defects in materials or work from anyone other than Intrim Group Pty Ltd.
  2. f) Diminution in the value of the building.
  3. g) Landscaping, both hard and soft, including plants, fencing, detached patios, gazebos and similar structures.
  4. h) Damage to trim on non-residential detached structures including sheds, garages, carports, boathouses or other structure not an integral part of a residence.
  5. i) Any damage caused by the failure to take reasonable or timely steps to prevent or mitigate damages.
  6. j) Labor to repair or replace the damaged Intrim Moulding.
 Remedy:  SUCH A REPLACEMENT OF DEFECTIVE MOULDING OR PAINT IS THE EXCLUSIVE REMEDY FOR THIS LIMITED WARRANTY. INTRIM GROUP PTY LTD SHALL NOT, UNDER ANY CIRCUMSTANCES, BE LIABLE FOR ANY DIRECT, INDIRECT, SPECIAL, INCIDENTAL, CONSEQUENTIAL OR OTHER DAMAGES DUE TO DEFECT OR FAILURE OF ITS PRODUCTS, OR FAILURE OF ANY PRODUCTS OF ANY SUPPLIER OF MATERIALS OR EQUIPMENT TO INTRIM GROUP PTY LTD. EXCEPT FOR THE SPECIFIC LIMITED WARRANTY ABOVE, INTRIM GROUP PTY LTD AND ITS AFFILIATES GIVE NO OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE, WHICH ARE HEREBY EXPRESSLY DISCLAIMED AND EXCLUDED. The above constitutes an exhaustive statement of the limited warranty by, and remedies against, Intrim Group Pty Ltd for Intrim Mouldings. No agent or employee of Intrim Group Pty Ltd, its affiliates, distributors or sales agencies are authorized to make any different statement or warranty than as stated above. Any statement to the contrary is void. This warranty is effective January 01, 2025 and supersedes all previously published warranties for Intrim Group Pty Ltd.

Project Case Studies

 

Added to Specification Sheet!

This item has been added. You can continue browsing to add more items or review your Spec Sheet to generate your Schedule.

Continue Adding Go to Spec Sheet
 

Has been added to quote sheet

View Quote Request

Get a free quote today

We aim to turn around quotes within 1 business day!

    Next



    This site is protected by reCAPTCHA and the Google Privacy Policy and Terms of Service apply.

    Download PDF brochure

    Get a free quote today

    Fill in the form below to receive your free quote

    How can we help?

    Enter your details below to let us know how we can help with your enquiry

    Free design consultation

    Enter your details below to let us know how we can help with your enquiry

     

    Shopping basket


    Empty

    Available
    1 of 4

    Empty

    Available
    2 of 4

    Empty

    Available
    3 of 4

    Empty

    Available
    4 of 4

    Product basket


    Need technical drawings?
    Tick here if you require technical drawings of your selected profiles.


    Specification Sheet
    Store all your favourite profiles here.


    Specification Sheet

    Quote Request
    Store all your favourite profiles here.


    Quote Request